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Metal Core PCB Circuit Board Production Thick Copper Printed Circuit Board Manufacturer
♦ What is Metal Core PCB?
A Metal Core PCB (MCPCB)—also called an IMS (Insulated Metal Substrate)—is a printed-circuit board whose base layer is a thick metal plate (almost always aluminum, sometimes copper or steel) instead of the traditional FR-4 fiberglass. A thin dielectric (5–150 µm) is bonded on top of the metal to isolate the copper circuit layer while still conducting heat efficiently.
♦ Key Points of Metal Core PCB
1.Purpose: move heat away from hot components (LEDs, power MOSFETs, IGBTs, laser diodes, automotive ECUs).
2. Layer stack-up (single-side example):
3.Thermal performance: dielectric thermal conductivity 1–10 W/m·K (vs ~0.3 W/m·K for FR-4); junction-to-ambient thermal resistance can drop by 50-80 %.
4. Machining: can be punched, milled, drilled, V-scored like FR-4, but carbide tools and higher spindle speeds are used for aluminum.
5. Applications: high-power LED modules, street-light COB arrays, automotive headlights, power converters, motor drives, solid-state relays, photovoltaic inverters.
♦ Technical Parameters
|
Item |
Specification |
|
Laers |
1~32 |
|
Board thickness |
0.1mm-7.0mm |
|
Material |
FR-4,CEM-1/CEM-3,PI,High Tg,Rogers |
|
Max panel size |
32"×48"(800mm×1200mm) |
|
Min hole size |
0.075mm |
|
Min line width |
3mil(0.075mm) |
|
Surface finish |
OSP,HASL,Imm Gold/Nickel/Ag, Electric gold |
|
Copper thickness |
0.5-7.0OZ |
|
Soldermask |
Green/Yellow/Black/White/Red/Blue |
|
Silkscreen |
Red/Yellow/Black/White |
|
Min PAD |
5mil(0.13mm) |
|
Inter package |
Vacuum |
|
Outer package |
Carton |
|
Outline tolerance |
±0.75mm |
|
Hole tolerance |
PTH:±0.05 NPTH:±0.025 |
|
Certificate |
UL,ISO 9001,ISO14001,IATF16949 |
|
Special request |
Blind hole+Gold finger + BGA |
|
Material Suppilers |
Shengyi, KB, Nanya, ITEQ,etc. |