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Lighting PCB Assembly
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LED Aluminum Circuit Board LED Lights Lamp PCB Integrated Circuit Board

LED Aluminum Circuit Board LED Lights Lamp PCB Integrated Circuit Board

MOQ: 1
Payment Terms: T/T
Detail Information
Layer:
2 L
Material:
Al
Board Thickness:
2.0mm
Surface Finish:
OSP
Pin Space:
0.25mm
Application:
Lights Lamp
Highlight:

LED aluminum PCB board

,

LED lamp circuit board

,

lighting PCB assembly with warranty

Product Description
LED Aluminum Circuit Board LED Lights Lamp PCB Integrated Circuit Board
What is LED PCB Assembly?

LED PCB Assembly refers to the process of mounting, soldering and electrically connecting light-emitting-diode (LED) packages and their driver/control components onto a printed circuit board (PCB) that has been specially designed for high heat dissipation, so that the finished module can be powered and emit light immediately. Unlike conventional PCBA, LED PCB Assembly focuses on opto-thermal-electrical co-design:

  • Substrate & thermal management
    • Aluminum-core (MCPCB), copper-core or ceramic substrates are used to conduct heat away from the LED junction.
    • Thick copper planes, thermal vias and TIMs lower the junction-to-ambient thermal resistance.
  • Optical requirements
    • High-reflectivity white solder-mask (≥88% reflectance) is applied to maximize light output.
    • Phosphor dispensing or color-bin matching is controlled to keep chromaticity and CRI within spec.
  • Typical process flow
    Incoming inspection -> solder-paste stencil printing (optimized for thermal pads) -> high-speed pick-and-place (polarity check) -> reflow soldering (peak 240-255°C, nitrogen atmosphere) -> AOI/AXI -> selective wave (if THT parts) -> optical & electrical test (luminous flux, color temp, junction temp) -> burn-in -> conformal coating (lens area masked) -> final QC & pack.
  • Key applications
    Street lighting, automotive lamps, flashlights, surgical lights, TV backlights, high-resolution LED displays--anywhere high brightness, long life and good heat control are required.
Technical Parameters
PCB Assembly Capability Normal Special
SMT Assembly
PCB(used for SMT) specification
Length and Width (L*W) Minimum: L≥3mm, W≥3mm
Maximum: L≤800mm, W≤460mm
L<2mm
L>1200mm, W>500mm
Thickness (T) Thinnest: 0.2mm
Thickest: 4mm
T<0.1mm
T>4.5mm
SMT components specification
Outline Dimension Min size: 0201(0.6mm*0.3mm)
Max size: 200*125
01005(0.3mm*0.2mm)
200*125
Component thickness T≤15mm 6.5mm<T≤15mm
QFP,SOP,SOJ (multi pins) Min pin space: 0.4mm 0.3mm≤Pitch<0.4mm
CSP/BGA Min ball space: 0.5mm 0.3mm≤Pitch<0.5mm
DIP Assembly
PCB specification
Length and Width (L*W) Minimum: L≥50mm, W≥30mm
Maximum: L≤1200mm, W≤450mm
L<50mm
L≥1200mm, W≥500mm
Thickness (T) Thinnest: 0.8mm
Thickest: 3.5mm
T<0.8mm
T>2mm
One-Stop PCBA Solution
Advantages of DQS Team
1. On-time Delivery:
  • Owned PCBA factories 15,000㎡
  • 13 fully automatic SMT lines
  • 4 DIP assembly lines
2. Quality Guaranteed:
  • IATF, ISO, IPC, UL standards
  • Online SPI, AOI, X-Ray Inspection
  • The qualified rate of products reach 99.9%
3. Premium Service:
  • 24H reply your inquiry
  • Perfect after-sales service system
  • From prototype to mass production