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2 Layer Flexible Multilayer PCB Assembly For digital LED

MOQ:	1
Payment Terms:	T/T
Supply Ability:	Post-soldering 700,000 points/day

Detail Information

Product Description

Detail Information

Certification:

ISO, UL, IPC, Reach

Layer:

2 Layer

Material:

Aly

Board Thickness:

0.5mm

Surface Finish:

HASL

Pin Space:

0.2mm

Application:

LED

Supply Ability:

Post-soldering 700,000 points/day

Highlight:

Flexible multilayer pcb assembly

LED multilayer pcb assembly

Flexible digital pcb assembly

Product Description

2 Layer Flexible PCB Assembly for LED

♦ What is Flexible PCB Assembly?

Flexible PCB Assembly (Flex PCBA) is the process of mounting and soldering electronic components onto a flexible printed circuit board (Flex PCB)—a bendable, lightweight alternative to traditional rigid PCBs. These assemblies are used in applications where flexibility, space savings, or dynamic movement is required.

✔ Bendable & Lightweight – Can be folded, twisted, or shaped to fit tight spaces.
✔ High-Density Interconnects – Supports complex circuitry in compact designs.
✔ Durability – Resists vibration, shock, and mechanical stress better than rigid PCBs.
✔ Thin & Light – Ideal for wearable tech, medical devices, and aerospace.

♦ Flexible PCB Assembly Process?

1. Flex PCB Fabrication

- - Made from polyimide (PI) or PET materials (instead of rigid FR4).
  - Layers include:
    - Conductive traces (copper)
    - Adhesive layers
    - Coverlay (protective film, like solder mask)

2. Solder Paste Application (SMT for Flex PCBs)

- - A laser-cut stencil applies solder paste to flexible PCB pads.
  - Challenges:
    - Flex PCBs are thin and may warp during soldering.
    - Requires precise temperature control.

3. Component Placement

- - Pick-and-place machines mount SMD components (resistors, ICs, etc.).
  - Critical:
    - Avoid placing large components near bend areas.
    - Use stiffeners (rigid supports) where needed.

4. Reflow Soldering

- - Lower peak temperatures (~230–250°C) than rigid PCBs to avoid damaging polyimide.
  - Controlled heating/cooling prevents warping.

5. Through-Hole Assembly (If Needed)

- - Flex-rigid PCBs may have plated through-holes (PTH).
  - Manual soldering is often required for THT parts.

6. Inspection & Testing

- - Automated Optical Inspection (AOI) – Checks for misalignment or solder defects.
  - X-ray Inspection (AXI) – Examines hidden joints (e.g., under BGAs).
  - Flex Testing – Verifies durability under bending/stretching.

♦ Types of Flexible PCB Assemblies?

Type	Description	Applications
Single-Sided Flex PCBA	Components on one side.	Simple wearables, sensors.
Double-Sided Flex PCBA	Components on both sides.	Cameras, medical devices.
Multilayer Flex PCBA	3+ conductive layers.	High-speed electronics (5G, aerospace).
Rigid-Flex PCBA	Combines rigid and flex sections.	Foldable phones, military systems.

DQS Electronic Group is one of the leading EMS company in China, we provide PCB design, PCB manufacturing, PCB assembly service and testing. Welcome send us your Gerber file to get free quotation. Our email: sales@dqspcba.com

♦ Technical Parameters

PCB Assembly Capability
Item				Normal	Special
SMT Assembly	PCB(used for SMT) specification	Length and Width( L* W)	Minimum	L≥3mm, W≥3mm	L＜2mm
		Length and Width( L* W)	Maximum	L≤800mm, W≤460mm	L ＞ 1200mm, W＞500mm
		Thickness( T)	Thinnest	0.2mm	T＜0.1mm
		Thickness( T)	Thickest	4 mm	T＞4.5mm
	SMT components specification	Outline Dimension	Min size	0201(0.6mm*0.3mm)	01005(0.3mm*0.2mm)
			Max size	200 * 125	200 * 125
			component thickness	T≤15mm	6.5mm＜T≤15mm
		QFP,SOP,SOJ (multi pins)	Min pin space	0.4mm	0.3mm≤Pitch＜0.4mm
		CSP/ BGA	Min ball space	0.5mm	0.3mm≤Pitch＜0.5mm
DIP Assembly	PCB specification	Length and Width( L* W)	Minimum	L≥50mm, W≥30mm	L＜50mm
		Length and Width( L* W)	Maximum	L≤1200mm, W≤450mm	L≥1200mm, W≥500mm
		Thickness( T)	Thinnest	0.8mm	T＜0.8mm
		Thickness( T)	Thickest	3.5mm	T＞2mm

♦ Application Fields


PCBA Prototype	Industrial Control PCBA	Telecom PCBA	Medical PCBA

Automotive PCBA	Consumer Electronic PCBA	LED PCBA	Security PCBA

♦ Advantages of DQS Team

On-time Delivery:

- Owned PCBA factories 15,000 ㎡
- 13 fully automatic SMT lines
- 4 DIP assembly lines

2. Quality Guaranteed:

- IATF, ISO, IPC, UL standards
- Online SPI, AOI, X-Ray Inspection
- The qualified rate of products reach 99.9%

3. Premium Service:

- 24H reply your inquiry
- Perfect after-sales service system
- From prototype to mass production

Tags:

PCB Manufacturing

PCB Prototype

HDI PCB

Flexible PCB

Rigid Flex PCB

High TG PCB

High Frequency PCB

Aluminum PCB

Thick Copper PCB

Ceramic PCB

PCB Assembly

SMT Assembly

BGA Assembly

Through Hole Assembly

Box Build Assembly

Prototype PCB Assembly

Industrial PCBA

Telecom PCB Assembly

Medical PCBA

Automotive PCBA

Electronic PCBA

Lighting PCB Assembly

PCB Component Sourcing